URALTRANSGAZ
Address: 14, K.Zetkin, Ekaterinburg, 620000, Russia
Tel.: +7 (343) 359-74-85, 359-75-30; Fax: +7 (343) 359-74-85, 359-70-41
E-mail: market@energogas.ru , uraltransgaz@urtg.gazprom.ru
"Uraltransgas" has a broad spectrum of production activity, including:
THE PRODUCTS MANUFACTURED:
A REPAIR AND RECONSTRUCTION ON THE GAS PUMP OVER COMPRESSOR STATIONS
TUBE WITH EXTERNAL ISOLATION COVER
AUTOMATIC GAS DISTRIBUTOR STATIONS
GAS-REGULATION STATIONS (GRPSH)
GAS-FILLING COMPRESSOR STATION
COMPLEX FOR PRODUCTION OF LIQUEFIED NATURAL GAS
AUTOMATIC BLOCK TRANSPORTABLE BOILERS
ARBOLITE MANUFACTURING AND APPLICATION
MARBLE AND GRANITE STUFF PRODUCTION
A REPAIR AND RECONSTRUCTION ON THE GAS PUMP OVER COMPRESSOR STATIONS
"Energogasremont" administration carries out complex repairs of gas pump over equipment on the compressor stations and compressor stations reconstruction.
At present there has been a reconstruction of pump over aggregates in "Uraltransgas" Shadrinsk foundry manufacturing area (FMA). Instead of "Koberra-182" aggregates are installed home-produced pump over aggregates of the last generation "Ural-16" with the economical aircraft drive OJSC "Aviadvigatel" production PS-90.
GAS PIPELINES BUILDING
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TRAVERSES WITH SOFT TOWELS
Traverses with soft towels and soft towels are intended for the lifting of the isolated tubes when assembling and laying them in the gas pipeline trenches.
Soft towels:
|
Towels, type |
PM-530-16 |
PM-820-25 |
PM-1020-16 |
PM-1420-15 |
|
Carring capacity, tn |
16 |
25 |
16 |
15 |
|
Tube diameter, mm |
530 |
820 |
1020 |
1220, 1420 |
|
Towels mass, kg |
8.6 |
9.9 |
9.4 |
12.7 |
Traverses with soft towels:
|
Complect |
TMP-32 |
TMP-60 |
|
Carring capacity, tn |
32 |
60 |
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Tube diameter, mm |
1020 |
1220, 1420 |
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Towels type |
PM-1020-16 |
PM-1420-15 |
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Towels quantity, pcs |
2 |
4 |
TUBE WITH EXTERNAL ISOLATION COVER
An isolation cover is drifted on the external side of the seamless and electric weldered steel tubes with diameter 57 - 425 mm, intended for the oil, gas, condensate, water and other, transportation by means of underground pipeline.
The cover consists of 2 layers: a sevilen sticked composition layer and a layer of high pressure polyethylene thermolightstabilisative composition. Protective layers are drifted on a preliminary cleared, heated and modified tube surface by means of lateral extrusion. The end of the tube (nearly 50 - 150 mm) is not isolated. The cover thickness can be changed according to the customer's desire.
Polyethylene cover possesses high protective property, percussion durability and waterproof.
The use of tubes with external isolation cover allows:
There is no possibility of damaging the cover while laying and transferring tubes. Works could be held in soils of different category without extra defense. Technology and equipment has a patent of Russia.
General characteristics:
|
Cover base |
truboplast |
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Tube diameter, mm |
159-1200 |
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Cover thickness, mm |
2.5 (2.6 GOST) |
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Adhesion, kgf/cm |
3.5 (10.0 GOST) |
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Impact strength, kgf cm |
125 (165 GOST) |
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Dielectric properties, kV |
12.5 (48.0 GOST) |
AUTOMATIC GAS DISTRIBUTOR STATIONS
AUTOMATIC GAS DISTRIBUTOR STATIONS, production output more 50000 nm3/hour
A station is supplied as ready-made units to be installed in the capital building. It's production output ranges from 100 000 up to 500 000 nm3/h.
The main technological equipment is placed in the technological premises. The technological scheme of the GDS is divided into several compact assembly units by flange sections in order to provide a preliminary assembling at a factory. The GDS equipment is separated from the outside gas pipelines by the insulating flange plant. There is a gas boiler for the heat supply to the GDS gas heaters and heating systems which is located at premises adjacent to the technological ones. An operator's cabin is a room which has its own entrance. To automate GDS "TM - Tecon" telemechanical control is used. A "Creyt-GRS" complex of the above-mentioned system is for telemetry, telesignal and telecontrol.
AUTOMATIC GAS DISTRIBUTOR STATIONS, production output 400 - 20000 nm3/hour
Automatic gas distributor stations are intended for the reducing of high gas pressure up to the given low pressure and maintaining it before supplying to the customer. AGDS are supplied as ready-made units, its setting up and adjustment are made in accordance with the customer requirements. A block-box is made of neoporconcrete with 3 compartments ("Urozhai - 0,1") or 2 blocks isolated from each other and equipped with separate entrances ("Urozhai - 5" and "Urozhai - 10").
Technical features of the "Urozhai - 0,1": a combination of GDS and GDU that is reducing high-pressure gas to the level required by customers is within the framework of the technological continuous process. That would save the funds of the customer which refuses to built a "medium pressure" networks.
General characteristics:
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AGDS |
Urozhai - 0,1 |
Urozhai - 5 |
Urozhai - 10 |
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Input gas pressure, MPa |
7.5 |
7.5 |
7.5 |
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Capacity, nm3/hr |
400 |
5000 |
10000 |
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Size, m |
3.3...4.3 x 1.05...1.35 x 2.43 |
5.2 x 3.3 x 2.8 |
6.2 x 3.3 x 2.8 |
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Mass, t |
6 |
15 |
26 |
AUTOMATIC GAS DISTRIBUTOR STATIONS, production output 20000 - 50000 nm3/hour
The station is supplied as a ready-made unit.
The following is to be done at the exploitation site:
- block combination;
- roof construction;
- the automatic system and heating system connection to the technological cabin.
Setting up and adjustment are made by the Manufacturer right after AGDS mounting. Its production output is 20 000 nm3/hr, 30 000 nm3/hr and 50000 nm3/hr; complete set - 3, (4), (5) block-boxes, that are jointly installed on a common foundation, and both covered a roof assembled. It results in the formation of GDS premises, which are divided into 3 isolated compartments: technological, odorisational and control. A housing is made of "sandwich" panels, "Urozhai - 30" type stations can be made of neopor-concrete. The compartments have separate entrances outside.
General characteristics:
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AGDS |
Urozhai - 20 |
Urozhai - 30 |
Urozhai - 50 |
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Input gas pressure, MPa |
7.5 |
7.5 |
7.5 |
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Capacity, nm3/hr |
20 000 |
30 000 |
50 000 |
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Size, m
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Blocks qty |
3 |
4 |
5 |
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Block mass, t
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Total mass, t |
54 |
72 |
90 |
GAS-REGULATION STATIONS
Gas regulation unit (GRU) is intended for the reducing high gas pressure to the given low one and maintaining it at the level of precision which is set before. It also makes the measurements of gas consumption. Depending on the principal gas parameters at the entrance and exit this unit can be made in block (one or several blocks) as well as in fixed variant.
A block variant means that the equipment is placed in 2 separated from each other compartments in the common block-box, or in 2 separate blocks.
Block-box is made of light cellular concrete, has an entity carrying metallic frame and strong metallic framework.
General characteristics:
GAS-REGULATION STATIONS (GRPSH)
GRU in box variant is an article, with the equipment placed in a metallic box. This box has folding doors (opening outside) with the lock.
Inside the box are: locking fittings, pressure regulator, filter, safety valve, CMD equipment. There are blowing off and throwing off candles, insulating flange connections outside the box.
General characteristics:
- Input gas pressure, MPa: 0.6; 0.3
- Output gas pressure, MPa: 0.002 ... 0.005
- Troughoutput ability, nm3/hr: < 1000
- Output gas pressure accurancy, %: ± 10
- Environment temperature, °C: ± 40
FUEL AND START GAS UNIT
Fuel and start gas unit is designed for preparation of gas and for getting gas with desired purity, temperature, pressure and volume. The unit can be used in gas-turbine plants, gas-turbine power stations and gas-compressor units.
Features of fuel and start gas unit:
- The unit is delivered in high readiness according specifications of customer.
- Compactness.
- Automatic data transfer to the control room or to the operating board.
- 100 %-placement of equipment in the heated rooms.
- Reliability of equipment.
- High degree of ecological safety (operation without waste-gas ejection to the air).
- Delivery variants:
- Construction type:
General characteristics:
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Gas inlet pressure, MPa |
Conventional pressure - 5.5; 7.5 / operation pressure - according to specification of customer |
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Capacity, MPa |
according to specification of customer (depending on type stations and plants) |
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Accuracy of outlet gas pressure control, % |
± 10 |
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Dimensions of standard module, м |
6.3 x 3.3 x 2.8 |
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Number of modules, pc. |
1; 2 ... 6 |
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Mass of a standard module, t |
20 |
GAS BURNERS GVG
The gas burners with preliminary full mixing is destined for use in hot-water and steam boilers, heat generators and other commercial thermal power plants with natural gas firing. The burning quality is held automatically in the whole operating range of burner regulation.
General characteristics:
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Parameter |
GVG-1000 |
GVG-2000,
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GVG-3000 |
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Rated heat output, kW |
1000 |
2000 |
3000 |
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Rated delivery pressure, kPa |
5.0 |
5.0 |
5.0 |
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Operating range of heat output, kW |
200 - 1000 |
300 - 2000 |
500 - 3000 |
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Range of gauge inlet pressure, kPa |
(0 ... 5.12) ± 5 % |
(0 ... 5.12) ± 5 % |
(0 ... 5.12) ± 5 % |
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Backpressure in the furnace, max, Pa |
600 |
600 |
600 |
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The CO content in combustion products (by a = 1), max., % |
0.05 |
0.05 |
0.05 |
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NOx content in combustion products, ma., mg/m3 |
150 |
150 |
150 |
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Total power consumption, max., W |
2500 |
6000 |
6000 |
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Gas flow rate, max., nm3/h |
140 |
240 |
340 |
* Vertical construction of the burner
GAS EQUIPMENT
Low-pressure gas filters
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Max. operating pressure, MPa |
1,6 |
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Filtration fineness, mcm |
10 |
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Nominal diameter, mm |
25, 50, 80 |
Filter-separator
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Max. operating pressure, MPa |
8 |
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Filtration fineness, mcm |
10 |
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Nominal diameter, mm |
50, 80, 100, 150 |
They are destined for gas cleaning from impurity and condensed moisture.
Filter-drier
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Max. operating pressure, MPa |
up to 10 |
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Filtration fineness, mcm |
10 |
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Nominal diameter, mm |
15, 50 |
They are destined for pulse gas cleaning and dehumidification in control pipelines of gas-distribution and gas-regulation stations.
Gas heaters
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Max. operating pressure, MPa |
8 |
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Nominal diameter, mm |
50, 80, 100, 150 |
They are destined for gas heating in systems with intermediate heat-transfer medium.
Gas pressure regulators
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Max. operating pressure, MPa |
8 |
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Nominal diameter, mm |
50, 80, 100, 150 |
They are destined for gas pressure reduction and automatic and output pressure holding at prescribed limits regardless of change in input pressure and flow rate.
They distinguish themselves with high accuracy of output pressure holding (up to 2,5 %), self-excited oscillations resistance, effective noise suppression system.
GAS-FILLING COMPRESSOR STATION
Car gas compressor station in block variant is intended for the refueling of lorries and cars, tractors and traveling automatic refuelers by the compressed natural gas (methane). For natural gas compression in gas-filling compressor station instead of conventional compressor we use hydro pneumatic cylinders.
Specifications:
- Capacity, not smaller: 120 ... 270 nm3/hr
- Gas pressure on AGNKS in: 0.3 ... 7.5 MPa
- Gas pressure car in: 20 MPa
- Average volume: 70 nm3
- Overall dimensions: 7.0 x 2.7 x 5.1 m
- Mass: 30 000 kg
There have been made licensed stations re-equipping machinery in order to use gas as a fuel.
The following cars are re-equipped at the stations: VAZ, "Moskvitch", "Volga", "Gasel", UAZ , ZIL, KamAZ, LiAZ, LAZ, IKARUS, GAZ and tractors.
There have been made an installment of Russian and import gas-cylinder equipment.
There have been made a re-equipment of car tanks on the compressed natural gas.
GAS-FILLING COMPRESSOR STATION WITH ST-75 COMPRESSORS
- Much time up to heavy repairs;
- Low level of vibration;
- High reliability;
- High capacity.
Specifications:
- Capacity, not smaller: 220 ... 300 nm3/hr
- Gas pressure on AGNKS in: 0.4 ... 0.6 MPa
- Gas pressure car in: 22 … 23 MPa
- Overall dimensions: 7.0 x 2.7 x 2.7 m
- Mass: 25 000 kg
GAS-FILLING COMPRESSOR STATION WITH B30-30 COMPRESSORS
- High efficiency;
- Small dimensions;
- Low operating expenditures;
- Easy to operate;
- Low level of noise.
Specifications:
- Capacity, not smaller: 210 ... 300 nm3/hr
- Gas pressure on AGNKS in: 4.5 ... 5.0 MPa
- Gas pressure car in: 22 … 23 MPa
- Overall dimensions: 7.0 x 2.4 x 2.7 m
- Mass: 25 000 kg
GAS-FILLING COMPRESSOR STATION WITH UDZ-250 E-GP (DN-900 E-GP) COMPRESSORS
Pressure blowers DN-250 E-GP 50/200 and DN-900 E-GP 200/320 are designed for natural gas charging up to 25 and 32 MPa.
DN-250 is designed for motor vehicles re-fuelling from gas pipe-lines and is used together with a gas electrolyte-adsorption dehumidifier, it can be stocked with gas-filling dispenser and gas accumulator.
DN-900 is designed for gas-bowser re-fuelling at stationary gas-filling compressor station up to pressure of 32 MPa.
- Low price;
- Small dimensions;
- Low operating expenditures;
- High specific capacity.
Specifications:
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UDZ |
DN-250 E-GP |
DN-900 E-GP |
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Capacity, not smaller, nm3/hr |
180 … 375 |
900 |
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Gas pressure, MPa |
4.5 ... 7.5 |
20 |
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Gas pressure car in, MPa |
20 … 25 |
32 |
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Overall dimensions, m |
3.2 x 1.0 x 2.3 |
3.2 x 1.0 x 2.3 |
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Mass, kg |
2500 |
1500 |
GAS REGISTRATION SYSTEM
The complex registrates the gas flow from gas filling compressor station and gas quantity, which got the customer, it makes it possible to automatisate the refilling of motor transport with compressed natural gas.
The complex consists of following main units:
- Control system consisting of PC, voltage stabilizer, UPS;
- Software (calculating of filled gas flow, filling control);
- Dispenser (with filling hose, coupling, information tableau);
- Supplied gas flow registration at the filling station.
COMPLEX FOR PRODUCTION OF LIQUEFIED NATURAL GAS
"Uraltransgas" developes technology for production and use of liquefied natural gas.
With liquefied natural gas we can install gas supply to regions far from existing gas pipe-lines. This gas is used as fuel for heat and electricity production.
"Uraltransgas" built a plant for production of liquefied natural gas in Perwouralsk. We use liquefied natural gas as fuel for boiler houses at sanatorium "Lake Gluchoe" 20 km from Yekaterinburg. We deliver this gas with automobile transport to the place.
GAS-AIR HEATERS
Gas-air heaters are intended for the public industrial and agricultural buildings heating. The working principle is based on the heat exchange between the combustion products of natural gas (burned in heat tubes and convectional heat exchanger) and air. With the help of the ventilators the air goes to the space between tubes, heats and distributes all over the building by air boxes.
General characteristics:
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Nominal capacity, kW |
450 |
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Gas consumption, nm3/hr |
58 |
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Gas pressure, kPa |
5.0 |
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Air temperature, °C |
50 - 100 |
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Heat air consumption, m3/hr |
16 000 |
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Size (LxWxH), mm |
3500 x 750 x 200 |
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Mass, kg |
950 |
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Efficiency, % |
90 |
AIR MIXER TYPE HEATER
Air mixer type heater is intended for the heat supply ot hangars, greenhouses, live-stock buildings, pigsties, poultry yards etc. The heater is working in the automatic conditions and doesn't need a constant presence of the operator. The heater is made with the burner for the work on the natural gas or liquefied gas (propane), and has an accordance certificate and a hygienic conclusion. This heater is replaced at the dozens of Russian enterprises.
General characteristics:
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Nominal capacity, kW |
80 |
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Gas consumption:
|
|
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Gas pressure, kPa |
2.0 |
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Air throughoutput, m3/hr |
5000 |
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Nominal electric power, W, no much |
400 |
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Voltage, ~50 Hz, V |
380 |
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Size (L x d) |
1562 x 450 |
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Mass, kg |
50 |
AUTOMATIC BLOCK TRANSPORTABLE BOILERS
Automatic block water-heating transportable boilers are intended for the autonomous heat supply of buildings and constructions of domestic and house-hold purpose and for industrial production objects in the regions with the temperate and cold climate.
Boilers consist of:
- block-box,
- boiler aggregates with burners and automated mechanisms,
- feeding tank,
- reducing and measuring of gas consumption unit,
- heat calculation unit,
- water-preparing block,
- chimney,
- power electrical equipment,
- control measuring devices and automated mechanisms,
- operator's room (on the customer's demand).
General characteristics:
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Nominal capacity, MW |
1.0 |
2.0 |
3.0 |
4.0 |
6.0 |
8.0 |
|
Output water temperature, °C |
+115 |
+115 |
+115 |
+115 |
+115 |
+115 |
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Gas consumption, nm3/hr |
110 |
220 |
330 |
440 |
660 |
880 |
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Size (LxWxH), m |
9.5x3.2x3.0 |
10.2x3.6x3.5 |
11.0x3.9x3.8 |
10.0x6.2x3.4 |
10.0x9.4x3.4 |
10.0x9.4x3.4 |
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Mass, t |
17 |
22 |
24 |
32 |
42 |
51 |
STEEL HOT-WATER BOILERS KV-GM (UTG)
These boilers are designed for low- and middle-power boiler houses. The hot-water boiler UTG is a fire-tube shell-type three-flue boiler with a turning chamber, a straight smooth flue tube and a fire chamber with two gas ducts through fire tubes. The boilers are heat insulated with mineral wool covered with aluminium sheet.
General characteristics:
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UTG |
KV-GM-0,5 |
KV-GM-1,0 |
KV-GM-2,0 |
KV-GM-2,5 |
KV-GM-3,0 |
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Rated calorific value, MWt |
0,5 |
1,0 |
2,0 |
2,5 |
3,0 |
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Efficiency factor, % not less |
92 |
92 |
92 |
92 |
92 |
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Minimum inlet water temperature, °C |
70 |
70 |
70 |
70 |
70 |
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Maximum outlet water temperature, °C |
115 |
115 |
115 |
115 |
115 |
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Fuel consumption (natural gas), m3/h |
60 |
120 |
240 |
300 |
360 |
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Overall dimensions, mm (not more): |
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height |
3270 |
3850 |
4500 |
4755 |
4900 |
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length |
1420 |
1700 |
2020 |
2230 |
2620 |
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width |
1680 |
1960 |
2280 |
2490 |
2620 |
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Boiler weight, kg, not more |
3740 |
5790 |
7270 |
8550 |
11640 |
ARBOLITE MANUFACTURING AND APPLICATION
A manufacturing of tiles from the arbolite stuff had been mastered for the building's assembly with the use of non-demountable false work. Tiles for the non-demountable false work "arbolite" - is a difficult burning stuff corresponding to the SEV 2437.80 standard. It possesses gut heating-physical features, easy in processing and assembly. An assembly of buildings is made without the use of loading mechanisms.
Specifications:
- Density, kg/m3: 500 - 850
- Heat conductivity, W/(m°C): 0.12
- Strenght class: B 2.0
- Mark on frost resistance: F 35
- Standard tile size, sm: 200 x 25
- Standard tile mass, kg: 30
SIDEWALK TILES PRODUCTION
Sidewalk tile is made of sand and cement mixture with the addition of dyes by the vibrate-pressing method. A tile is produced of different configuration, color and size. It also possesses gut firmness to wear and tear, to temperature changes, to environmental circumstances.
MARBLE AND GRANITE STUFF PRODUCTION
An enterprise was founded in September, in 1993. A workshop ot a marble stuff production is equipped with up-to-date stone-manufacturing outfit of Italian firms BRA, Ravelli, Benetti Maccine. In 1997 a workshop of granite stuff production was put into exploitation.