OAO Gazprom
Uromgaz, Uraltransgas

 

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UROMGAZ

URALTRANSGAZ

 

Address: p.b. 72, Pervomayskaya str. 122, Ekaterinburg, Russia, 620142

Tel.: +7 (343) 217-49-13, +7 (343) 217-49-44; Fax: +7 (343) 220-82-32

E-mail: uromgaz@mail.ur.ru

 

THE PRODUCTS MANUFACTURED:

AUTOMATIC GAS DISTRIBUTOR STATION "UROZHAI-0.1"

AUTOMATIC GAS DISTRIBUTOR STATIONS "UROZHAI"

AUTOMATIC GAS DISTRIBUTOR STATIONS "URAL"

GAS-REGULATION STATIONS

GAS HEATERS

GAS/AIR HEATERS AEROTERM

REDUCTOR/REGULATOR RR

GAS PRESSURE REGULATORS RGSD WITH SAFETY DEVICES

GAS PRESSURE REGULATORS RDM

SAFETY DEVICES

GAS FILTERS

CHECK VALVE KUM

SAFETY VALVES

 


 

AUTOMATIC GAS DISTRIBUTOR STATION "UROZHAI-0.1"

Automatic gas distributor station "Urozhai - 0.1"

 

Automatic gas distributor station "Urozhai - 0,1" are intended for the reducing of high gas pressure up to the given low pressure and maintaining it before supplying to the customer.

AGDS are supplied as ready-made units, its setting up and adjustment are made in accordance with the customer requirements.

A block-box is made of neoporconcrete with 3 compartments.

Technical features of the "Urozhai - 0,1": a combination of GDS and GDU that is reducing high-pressure gas to the level required by customers is within the framework of the technological continuous process.

That would save the funds of the customer which refuses to built a "medium pressure" networks.

General characteristics:

 

 

AUTOMATIC GAS DISTRIBUTOR STATIONS "UROZHAI"

Automatic gas distributor stationAutomatic gas distributor station

Automatic gas distributor stations are intended for the reducing of high gas pressure up to the given low pressure and maintaining it before supplying to the customer. AGDS are supplied as ready-made units, its setting up and adjustment are made in accordance with the customer requirements.

A block-box is made of neoporconcrete with 2 blocks isolated from each other and equipped with separate entrances ("Urozhai - 5" and "Urozhai - 10").

The following is to be done at the exploitation site:

- block combination;
- roof construction;
- the automatic system and heating system connection to the technological cabin.

Setting up and adjustment are made by the Manufacturer right after AGDS mounting. Its production output is 20 000 nm3/hr, 30 000 nm3/hr and 50000 nm3/hr; complete set - 3, (4), (5) block-boxes, that are jointly installed on a common foundation, and both covered a roof assembled. It results in the formation of GDS premises, which are divided into 3 isolated compartments: technological, odorisational and control. A housing is made of "sandwich" panels, "Urozhai - 30" type stations can be made of neopor-concrete. The compartments have separate entrances outside.

General characteristics:

AGDS

Urozhai - 5

Urozhai - 10

Input gas pressure, MPa

7.5

7.5

Capacity, nm3/hr

5000

10000

Size, m

5.2 x 3.3 x 2.8

6.2 x 3.3 x 2.8

Mass, t

15

26

AGDS

Urozhai - 20

Urozhai - 30

Urozhai - 50

Input gas pressure, MPa

7.5

7.5

7.5

Capacity, nm3/hr

20 000

30 000

50 000

Size, m
- block 1
- block 2
- block 3


6.2x3.3x2.8
3.8x3.3x2.8
3.8x3.3x2.8


6.0x3.3x2.8


6.0x3.3x2.8

Blocks qty

3

4

5

Block mass, t
- block 1
- block 2
- block 3


26
14
14


18


18

Total mass, t

54

72

90

 

 

AUTOMATIC GAS DISTRIBUTOR STATIONS "URAL"

A GDS in Orsk, production output is 490 000 m3/hrAutomatic gas distribution station

A station is supplied as ready-made units to be installed in the capital building. It's production output ranges from 100 000 up to 500 000 nm3/h.

The main technological equipment is placed in the technological premises. The technological scheme of the GDS is divided into several compact assembly units by flange sections in order to provide a preliminary assembling at a factory. The GDS equipment is separated from the outside gas pipelines by the insulating flange plant. There is a gas boiler for the heat supply to the GDS gas heaters and heating systems which is located at premises adjacent to the technological ones. An operator's cabin is a room which has its own entrance. To automate GDS "TM - Tecon" telemechanical control is used. A "Creyt-GRS" complex of the above-mentioned system is for telemetry, telesignal and telecontrol.

 

 

GAS-REGULATION STATIONS

Gas regulation unit

 

Gas regulation unit (GRU) is intended for the reducing high gas pressure to the given low one and maintaining it at the level of precision which is set before. It also makes the measurements of gas consumption. Depending on the principal gas parameters at the entrance and exit this unit can be made in block (one or several blocks) as well as in fixed variant.

A block variant means that the equipment is placed in 2 separated from each other compartments in the common block-box, or in 2 separate blocks.

Block-box is made of light cellular concrete, has an entity carrying metallic frame and strong metallic framework.

 

General characteristics:

 

 

GAS HEATERS

GAS HEATERS

Gas heaters PG are used for heating gass in GDS before reduction stage. Heat exchangers are manufactured of titanium piping which significantly increases their lifetime.

General characteristics:

 

Heater

Gas

Water

Surface heat. area, m2

d, mm

prs, kgs/cm2

Tin, °С

Тout, °С

d, mm

prs, kgs/cm2

Tin, °С

Тout, °С

PG 80-80
PG 80-63

РС 100-80
РG 100-63

PG 150-80
PG 150-63

PG 300-80
PG 300-63

80

80 63

0

+30

50

16

+90

+70

6

100

80 63

50

8

150

80 63

80

16

300

80 63

150

15

Heat conducting area, sq.m:

Heater

Pressure, kgf/sq.cm

20

30

40

50

60

70

80

PG 80-80
PG 80-63

8,000

12,000

16,500

21,000

25,500

30,500

35,500

PG 100-80
PG 100-63

12,500

19,000

25,500

32,500

40,000

48,000

56,000

PG 150-80
PG 150-63

28,000

42,500

57,500

73,500

90,000

107,500

125,500

PG 300-80
PG 300-63

112,000

170,000

230,500

294,000

361,000

431,000

503,000

 

 

GAS/AIR HEATERS AEROTERM

Gas-air heater

Gas-air heaters are intended for the public industrial and agricultural buildings heating. The working principle is based on the heat exchange between the combustion products of natural gas (burned in heat tubes and convectional heat exchanger) and air. With the help of the ventilators the air goes to the space between tubes, heats and distributes all over the building by air boxes.

General characteristics:

 

Nominal capacity, kW

450

Gas consumption, nm3/hr

58

Gas pressure, kPa

5.0

Air temperature, °C

50 - 100

Heat air consumption, m3/hr

16 000

Size (LxWxH), mm

3500 x 750 x 200

Mass, kg

950

Efficiency, %

90

 

 

REDUCTOR/REGULATOR RR

REDUCTOR/REGULATOR RRREDUCTOR/REGULATOR RR

Reductor/regulators RR are used in gas supply through mains with low gas consumption. Regulators provide reduction of input pressure to required level regardless of the input pressure and flow.

General characteristics:

 

Regulator

Input

Output

Qmax, nm3/hour

Рin, kgs/cm2

Du, mm

Рout, kgs/cm2

Du, mm

RR 80/0,01...0,03 - 12/20

80

12

0,01...0,03

20

60

RR 80/0,025...0,06 - 12/20

80

12

0,025...0,06

20

60

RR 80/0,05...0,16 - 12/20

80

12

0,05...0,16

20

60

RR 80/0,15...0,3 - 12/20

80

12

0,15...0,3

20

60

RR 80/0,25...1,6 - 12/20

80

12

0,25...1,6

20

60

RR 80/1,5...3 - 12/20

80

12

1,5...3

20

60

RR 80/0,01...0,03 - 20/40

80

20

0,01...0,03

40

1000

RR 80/0,025...0,06 - 23/40

80

20

0,025...0,06

40

1000

RR 80/0,05...0,16 - 20/40

80

20

0,05...0,16

40

1000

RR 80/0,15...0,3 - 20/40

80

20

0,15...0,3

40

1000

RR 80/0,25...1,6 - 20/40

80

20

0,25...1,6

40

1000

RR 80/1,5...3 - 20/40

80

20

1,5...3

40

1000

RR 12/0,01...0,03 - 20/20

12

20

0,01...0,03

20

60

RR 12/0,025...0,06 - 20/20

12

20

0,025...0,06

20

60

RR 12/0,05...0,16 - 20/20

12

20

0,05...0,16

20

60

RR 12/0,15...0,3 - 20/20

12

20

0,15...0,3

20

60

RR 12/0,25...1,6 - 20/20

12

20

0,25...1,6

20

60

RR 12/1,5...3 - 20/20

12

20

1,5...3

20

60

RR 12/0,01...0,03 - 20/40

12

20

0,01...0,03

40

1000

RR 12/0,025...0,06 - 20/40

12

20

0,025...0,06

40

1000

RR 12/0,05...0,16 - 20/40

12

20

0,05...0,16

40

1000

RR 12/0,15...0,3 - 20/40

12

20

0,15...0,3

40

1000

RR 12/0,25...1,6 - 20/40

12

20

0,25...1,6

40

1000

RR 12/1,5...3 - 20/40

12

20

1,5...3

40

1000

RR 4/0,01...0,03 - 20/20

4

20

0,01...0,03

20

60

RR 4/0,025...0,06 - 20/20

4

20

0,025...0,06

20

60

RR 4/0,05...0,16 - 20/20

4

20

0,05...0,16

20

60

RR 4/0,15...0,3 - 20/20

4

20

0,15...0,3

20

60

RR 4/0,25...1,6 - 20/20

4

20

0,25...1,6

20

60

RR 4/1,5...3 - 20/20

4

20

1,5...3

20

60

 

 

GAS PRESSURE REGULATORS RGSD WITH SAFETY DEVICES

GAS PRESSURE REGULATORS RGSD WITH SAFETY DEVICES

Gas pressure regulators RGSD are used in gas supply systems. Their purpose is reduction of HP gas pressure to required level, automatic stabilisation of output pressure within the required range under variable input pressure and gas flow. Gas pressure regulators RGSD with safety devices automatically cut off gas supply and turn on the operator alarm when output pressure exceeds the threshold level. Gas pressure regulators RGSD feature high accuracy of output pressure stability (up to 3%) and exhaust-free operation.

General characteristics:

 

Working fluid

Natural gas GOST 5542-78

Input pressure p1, MPa (kgf/sq.cm)

1...8 (10...80)

Input pressure p2, MPa (kgf/sq.cm)

0,3...1,2 (3...12)*
0,6...2,0 (6...20)*
1,2...4,0 (12...40)*

Stability of output pressure, %
- under flow (open)
- full shut

 
3
< 10

Ambient temperature, °C

-40... +40

Relative humidity at +25 °C, %

98

* Pressure range is to be specified by customer.

 

 

GAS PRESSURE REGULATORS RDM

Gas pressure regulator RDM

Gas pressure regulators RDM are used in gas mains. They are intended for reaction of HP gass pressure to a required value, automatic stabilisation of output pressure within a required range under variable input pressure and gas flow.

Gas pressure regulators feature high accuracy of output pressure stability (up to 2%), vibration resistance, effective noise reduction system (noise level at maximum flow not exceeding 80 dBA) and exhaust-free operation.

General characteristics:

 

Working fluid

Natural gas GOST 5542-78

Working pressure p1, MPa (kgf/sq. cm)

1...8 (10...80)

Working pressure p2, MPa (kgf/sq. cm)

0,3...1,2 (3...12)*
0,6...2,0 (6...20)*
1,2...4,0 (12...40)*

Accuracy of output pressure, %
- open
- shut

 
2
< 10

Ambient temperature, °C

-40... +40

Relative humidity at +25 °C, %

98

* Pressure range is to be specified by customer.

 

 

SAFETY DEVICES

 

Safety devices are used at pipelines, gas extraction and refinery plants, at gas distribution stations and are intended for shutting the pipeline when pressure exceeds the limit (equipped with alarm functions).

General characteristics:

 

 

GAS FILTERS

Gas equipment

 

Gas filters are used for gas scrubbing by collection of small-size mechanical particles and moisture.

 

General characteristics:

- Working fluid - Natural gas GOST 5542-78

- Filtration size, micrometer: 10

- Ambient temperature, °C: -40... +40

- Relative humidity at +25°C, %: 98

 

 

Flow capacity Q, nm3/hour:

Filter

Pressure, kgf/sq.cm

20

30

40

50

60

70

80

FG 80-80
FG 80-63

8,000

12,000

16,500

21,000

25,500

30,500

35,500

FG 100-80
FG 100-63

12,500

19,000

25,500

32,500

40,000

48,000

56,000

FG 300-80

112,000

170,000

230,500

294,000

361,000

431,000

503,000

Filter

Flow diameter, mm

Flow pressure, kgf/sq.cm

Flanges GOST 12821-80

FG 80-80
FG 80-63

80
80

80
63

3-80-100
3-80-63

FG 100-80
FG 100-63

100
100

80
63

3-100-100
3-100-63

FG 300-80

300

80

3-300-100

 

 

CHECK VALVE KUM

CHECK VALVE KUM

Check valve is used to control gas flow in gas pressure regulators RGSD, RDM, RDU or similar regulators equipped with a spring for shutting the regulator. Joint operation of the valve and a regulator ensures exhaust-free operation. The valve can also be used as reductor/regulator.

General characteristics:

 

Working fluid

Natural gas GOST 5542-78

Input pressure, MPa (kgf/sq.cm)

1...8 (10...80)

Output pressure range, Mpa (kgf/sq.cm)
- KUM 80/12
- KUM 80/20
- KUM 80/40

 
0.3...1.2 (3...12)
0.6...2 (6...20)
1.6...4 (16...40)

Minimum pressure difference (input-output)

0,1 (1)

Output pressure stability, %

2

Maximum flow capacity, nm3/hour

70

Ambient temperature, °C

-40... +40

Relative humidity at +25 °C, %

98

 

 

SAFETY VALVES

SAFETY VALVESSAFETY VALVES

Safety valves are intended for safety protection in gas mains.

General characteristics:

 

Modification

Maximum working pressure, kgf/sq.cm

Maximum flow capacity, nm3/hour

KPN 0.03 - 20 (dy 20)

0.3

20

KPN 0.1 - 20 (dy 20)

1

-

KPN 1 - 20 (dy 20)

10

-

 


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