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Saratovgazavtomatika

 

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SARATOVGAZAVTOMATIKA

GAZAVTOMATIKA

 

Address: Lopatina Gora, 7, Saratov, Russia, 410780

Tel.: +7 (8452) 52-83-85, 52-83-45, 52-82-50; Fax: +7 (8452) 52-83-85

WWW: http://www.sargazav.ru

E-mail: sargazav@san.ru , sargacom@san.ru

 

THE PRODUCTS MANUFACTURED:

GAS DISTRIBUTION STATIONS "SARATOV"

GAS DISTRIBUTION STATION CONTROL CABINET

GAS DISTRIBUTION STATION'S AUTOMATED CONTROL SYSTEM

AUTOMATIC GAS PRESSURE REDUCING STATION, TYPE RP-10

ODORIZATION UNITS, TYPE BO-200, BO-150, BO-100

JOINT HEAT CHAMBERS WITH ELECTRIC HEATING

GAS PRESSURE REGULATOR, TYPE RDO 25-100

AUTONOMOUS POWER SUPPLIES

CATALYTIC THERMOELECTRICAL POWER INSTALLATIONS

CONTAINERS FOR EQUIPMENT AND AUXILIARIES, TYPE K-3, K-5, K-6,5, K-11

REINFORCED DRAINAGE, TYPE UD-1

POLARIZED DRAINAGE, TYPE PD-ZAM

 


 

GAS DISTRIBUTION STATIONS "SARATOV"

Gas distribution station "Saratov-10"

 

Gas distribution stations are intended to supply gas taken off from gas mains and branches under working pressure up to 8 MPa to settlements, industrial and agricultural facilities and individual gas consumers located in areas with a moderate climate.

Gas distribution stations (GDS) "Saratov" are produced in seven modifications with the capacity from 100 to 50000 m3/h and are used for supplying the natural gas to separate users from gas mains with pressure from 1.2 to 7.5 MPa.

The designed outlet pressure for users - 0.3 – 1.2 MPa and for own needs - 0.002 – 0.005 MPa is automatically kept with the given accuracy.

The stations "Saratov" work in the open air in districts with the seismicity equal to seismic force 8 and at the environment temperature from –40 to +50 of °С and the relative humidity (95±3)% at 35 °С.

GRS "Saratov" work in automatic regime and guarantee the carrying-out of the following MAIN FUNCTIONS:

Gas distribution station "Saratov-1"Gas distribution station "Saratov-20"

TECHNICAL SOLUTIONS:

Specification:

 

Modifications

Saratov-0,1

Saratov-1

Saratov-5

Saratov-10

Saratov-20

Saratov-30

Saratov-50

Inlet gas pressure, MPa

1.2 - 7.5

Number of outlets

1

2

2

2

2

2

2

Outlet gas pressure:
- I outlet, MPa
- II outlet, kPa

 
-
2-5

 
0.3 - 1.2
2-5

 
0.3 - 1.2
2-5

 
0.3 - 1.2
2-5

 
0.3 - 1.2
-

 
0.3 - 1.2
2-5

 
0.3 - 1.2
2-5

Throughput:
I outlet at Рin=3,5 МPа and Рout=0,6 МPа
including II outlet

 
-
 
100

 
1000
 
400

 
5000
 
400

 
10000
 
400

 
20000
 
400

 
30000
 
400

 
50000
 
400

Pipeline size, mm:
- inlet
- I outlet
- II outlet

 
50
-
50

 
50
100
100

 
80
100
100

 
100
150
100

 
100
200
-

 
150
300
100

 
150
300
100

Power supply, V:
- AC
- DC

 
220
24

 
220
24

 
220
24

 
220
24

 
220
24

 
220
24

 
220
24

Power consumption, W, max:
- routine operation
- during automatic control system actuation

 
0.2
20

 
100
300

 
100
300

 
160
300

 
160
300

 
480
600

 
480
600

Outlet gas temperature, °С:

-10 to +60

Ambient temperature, °С:

-40 to +40

Treatment system

Screen filter with a 40 mk cell

 

Residue automatic disposal

Heating system

Infrared burners "Zvyozdochka" (2 pcs.)

Heat exchanger

PGA-100 heater

PGA-200 heater

PTPG-30 heater

Pressure reduction system

2nd reduction line in 2 stage.
1st - two RD-10 arranged in series;
2nd stage - two RDNK-400

1st outlet: 2 reduction lines RDO-25-100 with a shut-off device.
2nd outlet: RDNK-50 (1 unit)

1st outlet: 2 reduction lines RDO-1-100/50 and RDU-80-01 (protection).
2nd outlet: RDNK-50 (1 unit)

1st outlet: 2 reduction lines RDO-1-100/100 and RDU-80-02 (protection).
2nd outlet: RDNK-50 (1 unit)

2 reduction lines with regulators and RDO-1-100/100 (1 - for protection)

 

1st outlet: 2 reduction lines RDO-1-100/100;
2nd outlet: RDNK-50 (1 unit)

Ododization pirnciple

Wick

Dropper

Automatic odorizing with a closed-loop refilling system

BО-100

BО-150

BО-200

BO-300

BО-300

Automatic control system (ACS)

Automatic shutdown of GDS in emergency and remote alarm

1. GDS ACS based on a microprecessor unit with an exit to an upper level.
2. GDS control cabinet with a remote alarm system (UDKS or USG-4-2).

Gas metering hub

SG-16 gas meter

1. "Superflow-II" combined with USB.
2. SG-16 gas meter, or SG-75 with electronic corrector EK-88/K fitted with pressure and temperature transducer.
3. "HyperFlow-3Pm".

Note: GDS capacity is determined based on actual working parameters of feed pipe and outlet pressure.

 

 

GAS DISTRIBUTION STATION CONTROL CABINET

Gas distribution station control cabinet

 

Gas distribution station control cabinet is used as an information and control device.

Features:

- Ambient temperatures, °C: -10 to +50

- Dimensions, mm, max: 800 x 450 x 1865

- Weight, kg, max: 185

 

Technical characteristics of the control cabinet are as follows:

Installation of the control cabinet on a pivoting frame provides convenient approach to all parts of the system.

If required, additional electric equipment can be installed in the cabinet.

Control cabinet's universal design enables to use the cabinet at existing GDSs during their renovation or overhaul.

 

 

GAS DISTRIBUTION STATION'S AUTOMATED CONTROL SYSTEM

Gas distribution station's automated control system (GDS ACS) is designed as a programmable, information & control tool for controlling gas processing modes at gas distribution stations (GDS), and generating control signals to prevent emergency.

GDS ACS comprises a control unit and an operator's remote controller.

Control unit enables to:

Specifications:

 

Number of analogous signal input channels

8

Number of discreet signal input channels

28

Number of control channels

12

Power supply from industrial AC mains (50±1 Hz), V

220+15%

Output control signal parameters:
- DC voltage, max, V
- Current rate, max, A

- DC voltage, max, V
- Current rate, max, A

 
30
2

120
0.6

PS- 485 2-wire communication line length, max, km

1.2

Interface for connection with PCs or other information units

via PS-232 or PS-485

Ambient temperature, °C

-10 to +60

Power supply from emergency DC power supply source, V

24-28

within (max period), h

40

Control unit dimensions, mm

250 x 350 x 300

Weight, max, kg

10

The 1-7000 series system of remote data acquisition and control was implemented. GDS ACS can be installed in a standard control cabinet, type ZI.2.394.521, or in any other place - according to design.

 

 

AUTOMATIC GAS PRESSURE REDUCING STATION, TYPE RP-10

Automatic gas pressure reducing station

 

Automatic gas pressure reducing stations are used for supplying gas to specific industrial installations and other gas consumers.

Automatic gas pressure reducing stations can be operated in areas with mild and cold climate at ambient temperatures from -40 °C to +50 °C. The station is equipped with a gas heater.

The main functions:

- gas pressure reducing up to the designed level;
- pressure control;
- protection of reducing elements from the overpressure;
- supporting of the pressure gas nominal value in the designed limits.

RP has two independent lines, when one line gets out of order the other may be automatically switched on.

Automatic gas pressure reducing stations, type RP-10S, RP-10S-1 and RP-10SA, are delivered with an original heater maintaining constant temperature (45 - 60°C) in the gas pressure reducing cabinet during the ambient temperature variation from -40 °C to +50 °C, thus preventing formation of hydrates in gas pressure reducing.

Automatic gas pressure reducing station

 

There are 2 ways to deliver gas to gas consumption facilities:

1. Both lines are united in a single collector and through a single pipeline are connected with a gas consuming facility; in this case, gas flow rate varies from 1 m3/h to 90 m3/h (56 m3/h).

2. Each output line through a separate gas pipeline is independently connected with its gas consumer; in this case, gas flow rate varies from 1 m3/h to 45 m3/h (28 m3/h). Outlet pressure in each line can vary within the certified range, in accordance to the technical characteristic chart.

 

 

Specifications:

 

Modifications

RP-10S

RP-10S-1

RP-10SA

Inlet gas pressure, kg/cm2

12 - 125

12 - 125

12 - 125

Outlet gas pressure, kg/cm2

0.1 - 0.5

0.02 - 0.03

1 - 1.5

Number of operational lines

1; 2

1; 2

1; 2

Throughput per a line, m3/h

0 - 45

0 - 28

0 - 45

Throughput of 2 lines, m3/h

0 - 90

0 - 56

0 - 90

Accuracy of outlet gas pressure maintenance if gas flow changes as 1:2, no more, %

±15

±15

±15

Protection system actuation accuracy, %

±2,5

±2,5

±2,5

Inlet gas temperature, °C

-10(-20) ... +50

-10 ... +50

-10(-20) ... +50

Dimensions, mm

1260 x 600 x 2000

1260 x 555 x 2000

1260 x 600 x 2000

Weight, kg

300

250

300

Transportation means

any

any

any

Automatic gas pressure reducing stations is delivered adjusted to outlet pressure, in accordance with a customer's requirements. Upon customers' request, the station can be fitted with additional gas filters.

The reducing systems are supplied with the gas heater, which supports the constant temperature in the reducing box in the limits of 45-60 °С at the environment temperature changing from –40 to +50 °С, this excludes the hydrate formations and make it possible to use systems in districts with moderate climate and in districts with cold climate.

 

 

ODORIZATION UNITS, TYPE BO-300, BO-200, BO-150, BO-100

Odorization unit BO

At gas distribution stations, odorization units are used to automatically deliver odorant into a gas stream in proportion to the flow rate to give a specific odor to the gas.

Specifications:

 

Parameters

BO-300

BO-200

BO-150

BO-100

Specific passage, mm

300

200

150

100

Specific pressure, MPa

1.6

1.6

1.6

1.6

Maximum capacity, m3/h:
P=0.3 MPa
P=0.6 MPa
P=1.2 MPa

 
25,000
50,000
80,000

 
11,000
20,000
37,000

 
5,000
10,000
18,000

 
2,500
5,000
8,000

Gas temperature, °C

-10 ... +40

-10 ... +40

-10 ... +40

-10 ... +40

Orifice pressure drop, max, MPa

0.04

0.04

0.04

0.04

Odorant dosing accuracy at gas flow rate variation of 1:3, %

±10

±10

±10

±10

Odorant dosing regulation

Smooth

Smooth

Smooth

Smooth

Odorant tank capacity, l

400 or 160

160 or 40, 80

160 or 40, 80

160 or 40, 80

Dimensions, mm

3400 x 1200 x 2300

1800 x 1200 x 2300

2050 x 1200 x 2300

2050 x 1200 x 2300

Weight, kg

1400

1000

850

800

 

 

JOINT HEAT CHAMBERS WITH ELECTRIC HEATING

The heat chamberThe heat chamber

The heat chambers provide the placement and protection of complicated measuring devices; flowmeters, moisture meters, pressure transducer, temperature transducer and other devices and also prevent the hydrate formation in impulse lines.

Construction features:

 

 

GAS PRESSURE REGULATOR, TYPE RDO 25-100

Gas pressure regulator RDO 25-100

 

The RDO 25-100 gas pressure regulator is designed to reduce and automatically maintain downstream gas pressure at a preset level.

This pressure regulator is used at gas pipeline facilities, gas distribution stations, compressor stations and modular automated GDSs.

Regulator has a shut-off valve to close the passage if working pressure exceeds a preset one.

Optionally, regulator can be manufactured with a water-heated casing.

 

 

Specifications:

 

Specific passage, mm

25

Specific pressure, MPa

10

Pressure, MPa
- inlet
- outlet

 
1.0 - 10
0.1 - 0.6*

Specific throughput ratio, m3/hour

6

Outlet pressure accuracy, %

±5

Dimensions, mm

360 x 176 x 445

Weight, kg

21.1

*Upon customer's request, outlet pressure can be preset within a 0,1 - 1,2 MPa range.

 

 

AUTONOMOUS POWER SUPPLIES

The autonomous power supply AIP(T)

 

The autonomous power supplies AIP(T) are destined for supplying the electric power to users and work on gas and oil mains without standard sources of the electric power in remote districts. AIP are capable to work for a long time in any climatic zone without service.

Construction features:

The power unit completely mounted and tested in service conditions is a metal block-container inside which are installed:

- thermoelectric generators GTG-150;
- distributive board;
- information board;
- gas dosage block;
- voltage stabilization block;
- thermostatting system.

AIP are supplied with the reducing block RP-10.

AIP are supplied with the reducing block RP-10

 

The installation of thermoelectric generators GTG-150 in the warmth-keeping block-container made it possible to develop the autonomous power supplies AIPT, in which the extracted heat from fuel combustion is used as non-electric heating.

The original temperature control system, based on sampling regulation of air, heated in radiators GTG-150, and it’s mixing with the air, entering the container from the outside, allows to keep the given temperature inside the container from +10 to +45 0C with the environment temperature of –50 to +50 0C.

AIP is furnished with the control block for generators GTG-150, which serves: to limit the voltage, for automatic control of generators and also for remote command executions and output of discrete signals about generator’s work to the communication division.

The heat-insulated jacket in vandal-proof modification, the rational inside arrangement, the possibility of optimization of electric power supply from 150 to 1500 W, the application (on order) of voltage converter of supply 220 V of alternating current allow to create the ideal conditions for the uninterrupted work of GTG-150, radioelectronic equipment, communication devices and so on.

The main functions of the Autonomous Power Supplies:

The high reliability, the work without service, the absence of movable parts, the safety maintenance, the protective functions make the working expenses on gas and oil mains service considerably decrease.

 

Type AIP-150, AIP-300, AIP-450, AIP-750/AIP-750M, AIP-900, AIP-1500

Independent power supply units (IPSU) designed based on the GTG-150 thermo-electric generator are intended to supply DC to oil and gas facilities' radio-electronic instrumentation complex (REIC) if standard power supply mains are not available, while natural gas is available. IPSUs can reliably operate without maintenance in any climatic zone over a long time.

Specifications:

 

Modifications

AIP-150

AIP-300

AIP-450

AIP-750/
AIP-750M

AIP-900

AIP-1500

Power, MW

150

300

450

750

900

1500

Voltage, V

27±1

27±1

27±1

27±1

27±1

27±1

Ambient temperature, °C

-50 to +50

Autonomous operation time, year

1

1

1

1

1

1

Dimensions, mm
- Length
- Width
- Transportation height

 
2305
2320
2400

 
2305
2320
2400

 
2305
2320
2400

 
2305
2320
2400

 
3005
2320
2400

 
5105
2320
2400

Transportation height

2700

2850

2,400

2,400

2,400

2,400

Weight, kg

2700

2850

3000

3700

4000

6000

Service life, years

10

10

10

10

10

10

 

Type AIPT-150, AIPT-300, AIPT-450, AIPT-750/AIPT-750M, AIPT-1000

Independent power supply units (IPSU) designed based on the GTG-150 thermoelectric generator are used to supply electricity to radio-electronic instrumentation (tele-mechanical and automation devices, oil and gas communications units) in autonomous and continuos mode of operation over 12 months.

The IPSUs provide:

Specifications:

 

Modifications

AIPT-150

AIPT-300

AIPT-450

AIPT-750/
AIPT-750M

AIPT-1000

Power, W

150

300

450

750

1000

Voltage, V

27±1

27±1

27±1

27±1

27±1

Wind speed, mps, up to

50

50

50

50

50

Withstanding precipitation

Any

Any

Any

Any

 

Dimensions, equipment installation area inclusive, mm:
- length
- width
- height

 
 
3105/700
2300/2100
3100/2090

 
 
5150/1400
2300/2100
3100/2090

 
 
6050/5350
2300/2100
3100/2250

 
 
7450/2800
2300/2100
3100/2250

 
 
7450
2300
3100

Area required to install customer's equipment, m2, not less

3,9

3,9

5,9

5,9

5,9

Service life, years

10

10

10

10

10

Weight, kg

3500

5000

5700

8000

8400

 

 

CATALYTIC THERMOELECTRICAL POWER INSTALLATIONS

The catalytic thermoelectric power installation (KATEU)

 

The catalytic thermoelectric power installations (KATEU) with electric capacity of 180 to 1000 W are intended for use as the safe autonomous sources of the electric supply for linear telemechanics and automatics, communication system and cathodic protection of gas mains without service in any climatic zones, and also for domestic light and heating of industry objects.

Construction features:

KATEU (basic complete set) is a block-box of vandal-proof modification, inside which are installed:

- catalytic thermoelectric generators KATEG-90/24;
- voltage stabilization block BSN;
- switching and information boards;
- lighting system;
- fire alarm system;
- warning system about the unauthorized penetration inside the block-box.

KATEU are supplied with the reducing block RP-10.

The catalytic thermoelectric generator KATEG-90/24

 

The main work characteristic of the catalytic thermoelectric generators KATEG-90/24 as a part of KATEU, is the absence of the open fire. The heat temperature for thermoelectric modules is reached by means of the chemical oxidation reaction (catalysis) of gas-air mixture, which is going on in the closed space of the catalytic chamber of special construction, and the chemical reaction temperature of catalysis is considerably lower than the temperature of gas ignition.

KATEG consists of a case 1, in which the injector 2 is placed, through this injector the gas-air mixture is entering the catalytic chamber 3. The catalytic chamber is filled with the catalyst 4, where the catalysis process is going on. The extracted heat is supplied to thermoelectric batteries 5. The heat abstract is accomplished by radiators 6. KATEG has the equipment compartment 7, where the needed equipment is installed (the stabilizer, the ammeter, the voltmeter and so on).

KATEG use the natural gas out of gas mains and condensed gas (propane-butane) at the environment temperature of –40 to +50 °С.

The main features:

- the absence of the open fire and high reliability;
- simple actuation and service;
- long-life performance and absence of capital outlays during mounting and putting into operation.

 

 

CONTAINERS FOR EQUIPMENT AND AUXILIARIES, TYPE K-3, K-5, K-6.5, K-11

Container for equipment and auxiliaries

 

This type of weatherproof containers is used to house equipment and auxiliaries and to prevent unauthorized access of the third party to the structure site.

Containers are manufactured as a metal box with devices for roping and dragging.

Upon customer's request, the following components can be provided: packing and perforated parts to place and fix equipment, cable inlets/ outlets, grounding bus-bars, plugs, deflectors, lighting and alarm system parts, an entry compartment, a compartment (cabinet) for a battery, a folding-back table, a bench, a bedside table and other similar equipment.

 

 

Specifications:

 

Modifications

K-3

K-5

K-6.5

K-11

Effective area for equipment installation, m2

3.3

5.0

6.6

11.4

Dimensions, mm:
- length
- width
- height

 
1605
2300
2700

 
2305
2300
2700

 
3005
2300
2700

 
5105
2300
2700

Weight, kg

2000

2200

2600

2800

Ambient temperature, °C

-50 to +50

Withstanding precipitation

Any

Any

Any

Any

Wind speed, mps, up to

50

50

50

50

Service life, years

10

10

10

10

Containers for equipment and auxiliaries

 

 

REINFORCED DRAINAGE, TYPE UD-1

Reinforced drainage, type UD-1

Reinforced drainage, type UD-1, is used to protect underground metal structures (oil and gas pipelines, water conduits, underground communications cables, power cables, various tanks, etc.) from electrochemical corrosion caused by stray currents. The drainage maintains a protection potential on a preset level at the underground facilities under protection.

Specifications:

 

Design power on the rectified current outlet, not less, kW

1.5

Power supply, V

220 (+22 .. -33)

Power supply mains frequency, Hz

50±1

Power consumption, max, kW

3.5

Voltage frequency adjustment span on the rectified current outlet, V

6/12

Nominal rectified current, A

125/250

Automatically maintainable range of the protection potential at an underground facility under protection, at a design load of grounding rod, V

(0.3 - 1.5) ±0.1

Dimensions, mm

1000 x 450 x 700

Weight, kg

200

 

 

POLARIZED DRAINAGE, TYPE PD-ZAM

Polarized drainage, type PD-ZAM

Polarized drainage, type PD-ZAM, is intended for protection of underground metal structures (oil and gas pipelines, communications facilities, foundations and etc.) from corrosion caused by stray currents.

To protect facilities, stray currents are led away from metal structures to a railroad circuit or a negative bus bar of the tram power substation or electrified railway generating stray currents.

Specifications:

 

Modifications

PD-ZAM-400.U1

PD-ZAM-10.U1

PD-ZAM-50.U1

PD-ZAM-4x25.U1

Max current, A

400

10

50

4x25
(25, 50, 75, 100)

Max adjustment resistance, Ohm

0.32

0.3

0.3

0.24

Dimensions, mm

400x305x820

358x195x253

358x195x253

480x252x382

Weight, kg

55

10

10

20

Ambient temperature, °C

-50 ... +45

-50 ... +45

-50 ... +45

-50 ... +45

 


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